Automate Smarter. Produce More.
MACH Technical Solutions delivers practical automation, robotics, and control systems engineered for real Australian manufacturing environments. We fix the bottlenecks, eliminate downtime, and build the systems that keep you competitive.
200+
Projects Delivered
15+
Years Experience
99.95%
Client Satisfaction
AU-Wide
Service Coverage
Engineering Capabilities Across 8 Industrial Sectors
You've Already Costed These Problems. Twice.
Every engineer and procurement lead reading this has a spreadsheet, a downtime log, or a board presentation that proves exactly what inaction is costing. You don't need to be convinced there's a problem. You need an engineering partner who already understands it.
Labour Shortages
Skilled operators are harder to find and more expensive to retain. Manual processes leave you exposed to absenteeism, turnover, and rising wage costs.
Production Bottlenecks
One slow station or unreliable machine can throttle your entire line. Bottlenecks compound, waste accumulates, and customer commitments slip.
Unplanned Downtime
Obsolete controls and aging drives fail without warning. When a line stops unexpectedly, the combined cost of lost production, expedited repairs, and labour idle time typically runs to $15,000–$50,000 per incident in Australian food and packaging facilities.
WHS Compliance Risk
Manual handling, repetitive tasks, and unguarded machinery expose your team and your business to WHS prosecutions, fines, and reputational damage.
Slow Changeovers
When changeovers take two to four hours, your effective production capacity shrinks every time a SKU changes. For facilities running 8 to 15 SKUs, changeover inefficiency is often the single largest source of unaccounted capacity loss.
Rising Cost Base
Input costs have increased significantly across Australian manufacturing since 2020 while contract pricing has remained flat. The only sustainable margin lever left is output per labour hour, and manual processes have a hard ceiling.
Seven Capabilities. One Engineering Team. One Point of Accountability.
Whether the scope is a single machine retrofit or a multi-line SCADA integration, every MACH engagement is led by a senior engineer from assessment through to commissioning.
Industrial Automation
End-to-end control system design, PLC programming, SCADA integration, and commissioning for production environments.
Robotic Solutions
FANUC, KUKA, and collaborative robot integration, from cell design and EOAT through to operator handover.
Machine Modifications & Upgrades
Controls retrofits and mechanical upgrades that restore performance and extend machine life without full replacement cost.
Control Systems, PLC & HMI
Legacy PLC migration, HMI replacement, and SCADA architecture for facilities running end-of-life or unsupported controls.
Conveyor & Material Handling
Custom conveyor and handling system design, integration, and commissioning, from single-lane transfers to multi-zone sortation.
Production Line Improvement
Constraint-based line analysis, OEE improvement, and targeted automation to increase throughput without capital-intensive replacement.
Safety & Reliability Improvements
Safety system design and upgrades aligned with AS 4024 and ISO 13849, plus predictive maintenance programmes to reduce unplanned stops.
Not sure where to start?
Free AI Automation Review
Describe your production challenge and our team will identify your best automation opportunities.
92%
of completed MACH projects have achieved full capital payback within 24 months of commissioning, based on client-reported production data.
An Engineering Methodology Built Around Your Business Case
Every MACH engagement starts with a production audit, not a product catalogue. We quantify the cost of your current constraints first: downtime losses, labour overhead, quality rejects, and changeover waste. Then we design the automation scope around that number. If the business case does not stack up, we tell you.
We start by understanding your production constraints, costs, and priorities. Then we design a roadmap that sequences investments from highest to lowest return. You approve each phase before we build the next.
Start with the highest-value constraint first, not the easiest win.
Prove ROI at each phase before committing to the next investment.
Design for flexibility: products change, equipment must adapt.
Keep operators in control: automation augments your team, not replaces it.
Document everything: logic, settings, and maintenance procedures.
AI Automation Review:
Clarity in 48 Hours
Most automation proposals you receive are written by vendors selling a specific technology. The MACH AI Automation Review is different: it is written by engineers with no product to sell, structured around your operational constraints, and delivered as a written assessment you can take to your board or use as a scope-of-work brief.
This isn't a generic chatbot. Your submission is reviewed by our engineers, who consider your industry, budget, timeline, and specific production challenges before responding with a tailored recommendation and next steps.
Describe your production challenge (5–10 minutes)
Upload any relevant images, drawings, or documents
Our team reviews and prepares a tailored automation report
Receive your free review within 48 hours
What you receive
Production Constraint Analysis
Identification of your highest-impact bottlenecks and root causes.
Technology Recommendations
Specific automation technologies suited to your challenge and budget.
ROI Estimate
Indicative payback period and productivity improvement ranges.
Phased Roadmap
Suggested project sequence to de-risk investment and prove value early.
Next Steps
A clear recommended action plan to move from review to results.
Free of charge. No obligation. Response within 48 business hours.
A Structured Delivery Process with No Surprises
Every MACH project follows a defined five-phase process with client sign-off gates at each stage. You know exactly what you are approving before work begins on the next phase.
Discover
On-site production audit covering throughput rates, downtime causes, changeover times, labour allocation, and safety exposures. Outputs a quantified opportunity register, not just a report.
Design
Detailed engineering design including control architecture, I/O schedules, equipment specifications, and a fixed-price proposal. No scope ambiguity before you commit.
Build
Panel fabrication, PLC programming, and Factory Acceptance Testing (FAT) completed off-site. You sign off on a fully tested system before it enters your facility.
Commission
Site installation, integration with existing systems, Site Acceptance Testing (SAT), and structured operator handover. Production risk is managed, not assumed.
Support
Ongoing support contracts available: remote monitoring, scheduled preventive maintenance, priority breakdown response, and spare parts sourcing through our Spares Connect network.
Discover
On-site production audit covering throughput rates, downtime causes, changeover times, labour allocation, and safety exposures. Outputs a quantified opportunity register, not just a report.
Design
Detailed engineering design including control architecture, I/O schedules, equipment specifications, and a fixed-price proposal. No scope ambiguity before you commit.
Build
Panel fabrication, PLC programming, and Factory Acceptance Testing (FAT) completed off-site. You sign off on a fully tested system before it enters your facility.
Commission
Site installation, integration with existing systems, Site Acceptance Testing (SAT), and structured operator handover. Production risk is managed, not assumed.
Support
Ongoing support contracts available: remote monitoring, scheduled preventive maintenance, priority breakdown response, and spare parts sourcing through our Spares Connect network.
Built for Australian Industry
Our automation solutions are tailored to the specific demands and regulations of each sector we serve.
Food & Beverage
Hygienic automation for food processing and packaging lines.
Packaging & FMCG
High-speed packaging lines with precision control and traceability.
Logistics & Warehousing
Automated sortation, palletising, and warehouse management systems.
General Manufacturing
Flexible automation cells for discrete and process manufacturing.
Metal & Fabrication
Robotic welding, cutting, and forming for metal manufacturers.
Plastics & Rubber
Injection moulding cell automation, handling and inspection systems.
Recycling & Waste
Sorting automation, conveyor systems, and material flow management.
OEM & Machine Builders
Control systems and automation integration for machine builders.
Critical Spare Parts, Faster Than You Thought Possible
Unplanned downtime costs Australian manufacturers $15,000–$50,000 per hour. Through our Spares Connect partnership, MACH clients get priority access to critical industrial spare parts, often delivered next business day.
Learn About Spares ConnectNext-Day Delivery
Critical components sourced and shipped fast.
Broad Inventory
PLCs, drives, sensors, servo components and more.
Genuine Parts
Authentic components, verified and warranted.
Your next automation decision deserves a second opinion from an engineer, not a brochure.
Submit your challenge through our AI Automation Review. A senior MACH engineer will assess your production constraints, technology options, and ROI potential, and respond in writing within 48 business hours. No pitch. No obligation.